Urea is a very important industrial production which is much used in agricultural field as a fertilizer because urea contains high percentage of nitrogen. Urea dissolves very well in water. Urea is called also as carbamide, which is an organic compound with chemical formula of CO(NH2)2. Urea is a white solid.
Urea is an amide compound and has two -NH2 groups connecting to the carbonyl group.
In this tutorial, we first discuss urea manufacturing process, raw materials, reactions and uses of urea. Then study some useful reactions of urea and urea manufacturing plants in the world.
Liquid ammonia is allowed to react with liquid carbon dioxide in a reactor at high temperature and pressure. The conditions employed are 130-1500C and a pressure of 35 atm. urea is formed in two-step reactions.
Ammonia and carbon dioxide react together and give ammonium carbamate (NH2COONH4)
Fast, Exothermic , Go to completeness at industrial situations.
Slow, Endothermic , does not go to completeness.
Manufactured urea contains unreacted ammonia and carbon dioxide and ammonium carbamate. Ammonium carbamate is removed by reducing the pressure (Le Chatelier's Principle). When heating, ammonia and carbon dioxide is separated. The advantage of this process is ammonia and carbon dioxide can be recycled back to the process.
Urea is obtained as a solution, but that solution is concentrated to give 99.6% molten urea, and granulated for use for fertilizer.
Ammonia and sodium carbonate are given as products by the reaction of urea and NaOH.
Urea and formaldehyde (HCOH) react in acidic medium to give urea-formaldehyde polymer. urea-formaldehyde polymer is very firm and used to manufacture wood adhesives.
CO2, N2, and H2O are the products of reaction of urea and nitrous acid (HNO2).
An amide, carbon dioxide, and ammonia are given as the products after reacting urea with carboxylic acids.
Urea production may cause several environmental pollution problems. These problems occur due to poor maintenance of the plant, leakages of toxic materials and more.
KOCH Fertilizers is a leading urea manufacturing company in USA. They have other fertilizers too. They produce 13 million tons of different fertilizer products annually.
India is the top country of urea production. China, Indonesia, Russia, Qatar are the next other countries of urea production.
Ammonia is the most toxic material used in the urea manufacturing. Carbon dioxide is not much dangerous when it compares with ammonia. But it causes to increase the temperature of the environment.
Urea manufacturing second reaction is not going to completeness. So to get maximum output, we have to maintain the temperature and pressure properly. Otherwise prouction quality decreases due to low production.
Urea cannot be produced by a single reaction. It requires two steps reactions to get the product. First, ammonium carbamate is produced and next ammonium carbomate decomposes to urea and water.
It is not possible to manufacture urea in home as a chemical because it requires well designed plant to work. Also it requires very high temperature which is impossible to get in houses. In addition, the safety should be considered in higher place due to hazardous chemicals.
Every indistrial plant, different equipments are worked. Sometimes those machines generate lot of heat. So we need to remove that heat to protect those machines by higher temperature. So we use water as a coolant for this purpose.
Nitrogen content of urea is very high. Usually it may around 46%. And urea's water solubility is high. Due to that reason absorbing urea to plants is easy.